What ore grade makes a mine?
Thank you D. D. Bryce for this information
This topic is so darned variable it will make your head spin.
There are all sorts of variables that will spell success or failure for a mine,
hard rock or placer. That is why there are plenty of places where there is for
example hardrock ore 2 ounces per ton, and unmined; and where they mine the heck
out of 1/100 or even less ounces per ton. THat is blasting, trucking, crushing,
leaching, and precipitating 100 tons of living rock to get one ounce of gold.
Let's start a discussion that will apply to everyone from panners to barrick on
this subject, generalities, concepts, and some specifics, about what it takes to
really truly turn the dream into a mine, and a living.
Here are some of those factors that you meed to consider when looking to go
mining for money:
HARDROCK:
-How easy it is to get to large quantities of ore. Open pits allow for mining
hugely greater volumes of gold (or other metal) bearing rock over tunnel mines.
Tunnel mines have to be hugely higher grade in order to make the same profit.
Open pits require vast capital expenditures, tons of $$ and lots of experienced
guys up front. Tunnel mines can be done with even one guy, but dern it better be
rich stuff.
-How hard the host rock is (Harder = more blasting, more crushing expenses, so
grade has to be higher to make a profit)
-How deep the ore is. (Blasting and moving non-ore rock out of the way costs a
BUNCH of money).
-How much of the gold in the ore is readily recoverable. Any proper analysis of
a hardrock prospect will include an evaluation of the expected % of recovery of
gold, silver, copper, etc from the ore, and it is NEVER 100%, and often not in
the 90s%. So that expensive assay that showed 0.2 ounces per ton might only
really amount to 0.09 at the end of the day.
PLACER:
-How much water is available. You can have too much (can't get deep to the good
stuff because too much flooding in the pit for the excavator or too deep for the
dredge) or too little (many excellent fine gold properties in the desert left
untouched because dry washing doesnt recover well enough).
-How much the ore is petrified - either with clay or with age/compaction. Too
much stiffness/clay / calcification to the ore might require that it be treated
more - trommel costs more than shaker for example -, or even that it cannot be
profitably run.
-Size of gold; sort of the focus of this forum, at least in the old days, how to
make equipment to recover gold so small that old timers couldnt recover it
profitably.
-Fineness of the gold - this one will eat your lunch unexpectedly. You evaluate
a placer and figure it produces say 0.1 ounce per ton, and plan a mine
accordingly. Sure enough, when you weigh it, it is 0.1 ounces of placer "gold"
per cubic yard recovered. Then you send it off to the refinery, and then they
announce that it only assays "720 fine", or 72% gold and the rest silver,
copper, etc. That means for example if you had say a 20% profit margin built in
to your calculations originally (using erroneous figure of 100% gold) guess
what, you are actually now LOSING 8% per ounce recovered. Welcome to bankruptcy.
Gotcha factors in common with both placer and hard rock:
-permitting: will the gubbernmint allow you to go after the gold the way you
want to? Will their restrictions make it unprofitable to run the way they
require you to run? Can you make a profit if you can't hydraulic or run amalgam
plates or whatever?
-Location: Will it cost too much to get equipment, fuel, employees, to the mine?
Is the governmental structure so weak that bandits will be the de facto
government? What will it cost to pay them off? Can you afford to pay for the
down time for climate (eg: Alaska = 3 months a year for placer aboveground, 8
months of digging if you are tunneling in the permafrost)? Will transport costs
eat your bankroll and profits?
-Equipment: THe difference between a successful mine and a failure, when someone
has made a good discovery, is almost always because they do not run enough ore,
fast enough. After all, there was a discovery, to begin with. Otherwise who
would pour money and time into the project? A location that will make a 400
cubic yard per hour plant's owner a multimillionaire will bankrupt a 20 yph
owner. "Economy of scale" they call it. Bigger op = less profit per ton required
to get rich.
Also on the subject of equipment, old tired cruddy stuff will close your project
faster than a non-bribed MSHA examiner. Spending 3 weeks waiting for the part
for your ancient Bucyrus dragline or cable rig dozer to arrive from the Amazon
is the difference between success and failure, profit and loss.
PS Just wanted to add this - these factors apply whether you
are
mining with a pan or with a company. For example if you are using a 10
inch pan to try and make a living, you will most likely starve; and if
your old broke down 30 year old Keene 4 incher is constantly broken
you will not be sending any gold to the refiner either. Just as using
a single sluice dredge in flood gold will starve ya, or using an old
beeper in hot ground will drive you to maniacal rage.